Electronics Built For
The Demands Of Clean
Energy Systems
We manufacture PCB assemblies, wire harnesses, and integrated
systems engineered to perform reliably across the full operating
life of renewable energy installations.
What renewable energy electronics manufacturing actually demands.
Renewable energy electronics must last longer and endure more than almost any other application. These are the challenges that define whether a manufacturer is genuinely capable of serving the sector.
Challenge 01
20–30 year operating life in outdoor environments
Solar inverters and wind turbine controllers don't get replaced every few years. They must perform reliably for decades through thousands of thermal cycles, UV exposure, moisture ingress risk, and mechanical stress from wind and vibration.
01
20–30 year operating life in outdoor environments
Solar inverters and wind turbine controllers don't get replaced every few years. They must perform reliably for decades through thousands of thermal cycles, UV exposure, moisture ingress risk, and mechanical stress from wind and vibration.
Challenge 02
High-power electronics with thermal management demands
Power electronics in solar inverters and energy storage systems generate significant heat. Without robust thermal management built into the design and assembly, performance degrades and component life is shortened invisibly, until failure.
02
High-power electronics with thermal management demands
Power electronics in solar inverters and energy storage systems generate significant heat. Without robust thermal management built into the design and assembly, performance degrades and component life is shortened invisibly, until failure.
Challenge 03
IP rating requirements for outdoor deployment
Enclosures and cable assemblies deployed outdoors must meet IP67 or IP68 ratings sealing against dust and water ingress in conditions that vary from coastal salt spray to desert heat to mountain cold.
03
IP rating requirements for outdoor deployment
Enclosures and cable assemblies deployed outdoors must meet IP67 or IP68 ratings sealing against dust and water ingress in conditions that vary from coastal salt spray to desert heat to mountain cold.
Challenge 04
Regulatory compliance across global markets
Renewable energy products must meet IEC standards, grid connection requirements, and country-specific electrical safety regulations across the multiple markets where installations are deployed.
04
Regulatory compliance across global markets
Renewable energy products must meet IEC standards, grid connection requirements, and country-specific electrical safety regulations across the multiple markets where installations are deployed.
Manufacturing solutions built for renewable energy's demands
Every service we provide to renewable energy clients is configured for long operating life, environmental durability, and the power electronics demands of clean energy systems
High-reliability PCB assembly for solar inverters, MPPT controllers, BMS boards, and power conversion systems with thermal management review, conformal coating, and multi-stage inspection as standard.
UV-resistant, outdoor-rated wire harnesses for solar string connections, wind turbine wiring, and energy storage systems - IP-rated overmoulding, 100% HiPot tested, and built for decades of field life.
Automated conformal coating and potting for assemblies deployed in humidity, salt spray, and temperature extremes protecting electronics throughout the operating life of outdoor renewable installations.
Complete system integration for inverters, charge controllers, and energy management units - PCBs, harnesses, and enclosures assembled and tested as a finished, field-ready product.
Thermal cycling, burn-in, and IP rating verification validating that assemblies will perform across the temperature range and environmental exposure they'll face across a 20+ year field life.
High-reliability PCB assembly for solar inverters, MPPT controllers, BMS boards, and power conversion systems with thermal management review, conformal coating, and multi-stage inspection as standard.
UV-resistant, outdoor-rated wire harnesses for solar string connections, wind turbine wiring, and energy storage systems - IP-rated overmoulding, 100% HiPot tested, and built for decades of field life.
Automated conformal coating and potting for assemblies deployed in humidity, salt spray, and temperature extremes protecting electronics throughout the operating life of outdoor renewable installations.
Complete system integration for inverters, charge controllers, and energy management units - PCBs, harnesses, and enclosures assembled and tested as a finished, field-ready product.
Thermal cycling, burn-in, and IP rating verification validating that assemblies will perform across the temperature range and environmental exposure they'll face across a 20+ year field life.
The standards that govern renewable energy electronics
IEC 61730 & IEC 62109 — Solar & inverter safety
IEC 61730 & IEC 62109 — Solar & inverter safety
Key safety standards for photovoltaic modules and solar power conversion equipment - our assemblies are manufactured to support compliance with these requirements across global installation markets.
IP67/68 environmental sealing
IP67/68 environmental sealing
Pressure decay testing to verify IP67/IP68 sealing on enclosures and overmoulded connectors confirming outdoor environmental protection for field-deployed renewable energy assemblies.
IPC-A-610 Class 2 & 3
IPC-A-610 Class 2 & 3
PCB assembly workmanship to Class 2 or Class 3 depending on application criticality with conformal coating and thermal management built into the assembly process for long-life outdoor electronics.
RoHS & REACH compliance
RoHS & REACH compliance
All renewable energy assemblies built to RoHS and REACH compliance meeting the environmental requirements of green energy products sold into EU and global markets.
IEC 61730 & IEC 62109 — Solar & inverter safety
Key safety standards for photovoltaic modules and solar power conversion equipment - our assemblies are manufactured to support compliance with these requirements across global installation markets.
IP67/68 environmental sealing
Pressure decay testing to verify IP67/IP68 sealing on enclosures and overmoulded connectors confirming outdoor environmental protection for field-deployed renewable energy assemblies.
IPC-A-610 Class 2 & 3
PCB assembly workmanship to Class 2 or Class 3 depending on application criticality with conformal coating and thermal management built into the assembly process for long-life outdoor electronics.
RoHS & REACH compliance
All renewable energy assemblies built to RoHS and REACH compliance meeting the environmental requirements of green energy products sold into EU and global markets.
Why renewable energy teams choose us
Most electronics fail gradually. In a field-deployed system, you only find out years later. Here's
how we prevent that.
Wire harness built for outdoor life
UV-resistant materials, IP-rated overmoulding, and 100% HiPot testing - our wire harnesses are engineered for decades of outdoor field life, not just the warranty period.
Thermal management built into DFM
Our DFM reviews for power electronics include thermal simulation inputs, component derating review, and heatsink integration assessment protecting long-term reliability from the design stage.
PCB, harness & enclosure under one roof
Complete renewable energy system manufacturing - boards, harnesses, and weatherproof enclosures assembled and tested as one integrated product by one accountable team.
Environmental testing as standard
Burn-in, thermal cycling, and IP verification applied to renewable energy programmes validating field performance before deployment rather than discovering failures after installation.
Conformal coating expertise
Automated conformal coating and potting applied to protect assemblies from humidity, salt spray, and condensation essential for renewable energy electronics deployed in coastal, rooftop, and outdoor environments.
25+ years of power electronics experience
Decades of cross-industry manufacturing experience with power electronics your programme benefits from a team that understands the thermal, electrical, and environmental challenges your product will face across its full field life.
Why renewable energy teams choose us
Most electronics fail gradually. In a field-deployed system, you only find out years later. Here's
how we prevent that.
Wire harness built for outdoor life
UV-resistant materials, IP-rated overmoulding, and 100% HiPot testing - our wire harnesses are engineered for decades of outdoor field life, not just the warranty period.
Thermal management built into DFM
Our DFM reviews for power electronics include thermal simulation inputs, component derating review, and heatsink integration assessment protecting long-term reliability from the design stage.
PCB, harness & enclosure under one roof
Complete renewable energy system manufacturing - boards, harnesses, and weatherproof enclosures assembled and tested as one integrated product by one accountable team.
Environmental testing as standard
Burn-in, thermal cycling, and IP verification applied to renewable energy programmes validating field performance before deployment rather than discovering failures after installation.
Conformal coating expertise
Automated conformal coating and potting applied to protect assemblies from humidity, salt spray, and condensation essential for renewable energy electronics deployed in coastal, rooftop, and outdoor environments.
25+ years of power electronics experience
Decades of cross-industry manufacturing experience with power electronics your programme benefits from a team that understands the thermal, electrical, and environmental challenges your product will face across its full field life.
Solar inverter wire harness programme - IP68 verified,
zero field failures across first deployment season
Problem
A solar inverter OEM needed weatherproof wire harness assemblies for outdoor residential installations - UV-rated materials, IP68 overmoulded connectors, and HiPot verification across a 5,000-unit initial production run.
Solution
We designed and built dedicated harness assemblies with UV-resistant PVC jacket, low-pressure overmoulded connectors to IP68, and 100% continuity and HiPot testing with environmental stress screening on a representative sample before production release.
Outcome
Zero field failures across the first installation season. IP68 rating verified on 100% of units. Client expanded programme to 15,000 units for the following year.
0 field failures · IP68 verified · 5,000 units delivered
Ready to discuss your renewable energy programme?
Tell us about your product and field deployment requirements and our team responds within 24 hours
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