Loading
Electronics manufacturing
for railway systems that
run without stopping.
We manufacture ruggedised PCB assemblies, wire harnesses, and control systems built for the operational demands of modern rail networks.
What railway electronics manufacturing actually demands.
Challenge  01
Continuous vibration and mechanical shock
Railway electronics experience constant vibration from track irregularities and mechanical shock at junctions and during braking requiring ruggedised assemblies with component strain relief, conformal coating, and vibration-validated mechanical design.
01
Continuous vibration and mechanical shock
Railway electronics experience constant vibration from track irregularities and mechanical shock at junctions and during braking requiring ruggedised assemblies with component strain relief, conformal coating, and vibration-validated mechanical design.
Challenge  02
Wide temperature and humidity operating range
Rail applications span from arctic cold to tropical heat, from dry desert to coastal humidity assemblies must operate reliably across this entire environmental range for 20–30 year rolling stock lifecycles.
02
Wide temperature and humidity operating range
Rail applications span from arctic cold to tropical heat, from dry desert to coastal humidity assemblies must operate reliably across this entire environmental range for 20–30 year rolling stock lifecycles.
Challenge  03
Safety-critical applications with certification requirements
Signalling, braking, and control systems are safety-critical requiring SIL-rated design processes, comprehensive functional safety documentation, and manufacturing records that support safety certification submissions.
03
Safety-critical applications with certification requirements
Signalling, braking, and control systems are safety-critical requiring SIL-rated design processes, comprehensive functional safety documentation, and manufacturing records that support safety certification submissions.
Challenge  04
Long operational life with spare parts support
Rolling stock operates for 30+ years. Electronics must be supported throughout requiring long-lifecycle component management, spare parts availability, and a manufacturing partner committed to the full operational life of the platform.
04
Long operational life with spare parts support
Rolling stock operates for 30+ years. Electronics must be supported throughout requiring long-lifecycle component management, spare parts availability, and a manufacturing partner committed to the full operational life of the platform.
Manufacturing solutions built for railway's demands.
Every service we provide to automotive clients is configured for the precision, traceability, and compliance requirements of the sector not adapted from a generic production process.

IPC Class 3 PCB assemblies with conformal coating, component strain relief, and vibration-validated processes built for the mechanical and environmental demands of railway operating environments.

Ruggedised wire harnesses for rolling stock - high-temperature rated materials, vibration-resistant routing, IP-rated connectors, and 100% continuity and HiPot testing for safety-critical wiring systems.

Electrical control panel design and assembly for railway traction, signalling, and auxiliary systems built to IEC standards with full FAT and documentation packages for rolling stock integration.

Proactive component obsolescence management, last-time buy planning, and spare parts supply supporting rolling stock electronics throughout 30+ year operational lifecycles without unplanned redesigns.
Ruggedised PCB assembly
IPC Class 3 PCB assemblies with conformal coating, component strain relief, and vibration-validated processes built for the mechanical and environmental demands of railway operating environments.
Railway wire harness assembly
Ruggedised wire harnesses for rolling stock - high-temperature rated materials, vibration-resistant routing, IP-rated connectors, and 100% continuity and HiPot testing for safety-critical wiring systems.
Control panels & sub-system assembly
Electrical control panel design and assembly for railway traction, signalling, and auxiliary systems built to IEC standards with full FAT and documentation packages for rolling stock integration.
Long-lifecycle support & spare parts
Proactive component obsolescence management, last-time buy planning, and spare parts supply supporting rolling stock electronics throughout 30+ year operational lifecycles without unplanned redesigns.
Standards that underpin railway electronics manufacturing.
EN 50155 aware | IPC-A-610 Class 3 | IEC 61373 aligned | ISO 9001 certified | Full traceability | HiPot tested
EN 50155 — Railway electronics standard
EN 50155 — Railway electronics standard
European standard for electronic equipment used on railway rolling stock covering temperature, humidity, vibration, and EMC requirements. Our assemblies are manufactured with EN 50155 compliance requirements in mind.
IPC-A-610 Class 3
IPC-A-610 Class 3
Highest PCB workmanship standard applied to all safety-critical railway assemblies - zero tolerance for defects that could compromise reliability in traction, signalling, or braking systems.
ISO 9001 certified QMS
ISO 9001 certified QMS
Certified quality management system with the documentation discipline, corrective action management, and process control that railway programme quality and safety requirements demand.
IEC 61373 — Vibration & shock testing
IEC 61373 — Vibration & shock testing
Railway equipment vibration and shock testing standard - our environmental test programmes include vibration screening aligned to IEC 61373 requirements for railway-deployed electronics.
Why railway programmes choose Us
Railway electronics must keep running when trains are running. Here's how we deliver the reliability, documentation, and lifecycle support that rail programmes require.
Ruggedisation across all disciplines
PCB assembly, wire harness, and control panels all ruggedised for railway environments conformal coating, vibration-resistant routing, and IP-rated connectors applied as a coordinated programme.
30-year lifecycle support commitment
We actively manage component obsolescence for railway programmes so your rolling stock electronics stay supportable for the full operational life of the platform without unplanned redesigns.
Control panels alongside electronics
Electrical control panel capability alongside PCB assembly and wire harness - one partner for the complete railway electronic system, reducing integration complexity and handoff risk.
Documentation for safety certification
Manufacturing records, process validation, and test documentation structured to support safety certification submissions maintained throughout every railway programme we run.
Environmental testing as standardEnvironmental testing as standard
Vibration screening, thermal cycling, and HiPot testing applied to railway assemblies validating performance against the operating conditions of rail environments before programme release.
25+ years of industrial manufacturing depth
The ruggedisation expertise, process discipline, and quality culture that railway electronics demand is built on decades of high-reliability industrial manufacturing not adapted from consumer electronics processes.
Why railway programmes choose Us
Railway electronics must keep running when trains are running. Here's how we deliver the reliability, documentation, and lifecycle support that rail programmes require.
Rolling stock control electronics — zero in-service failures across 3-year deployment.
Problem
A rolling stock OEM needed ruggedised control PCB assemblies and wire harnesses for an auxiliary power unit requiring conformal coating, vibration testing, HiPot testing, and full traceability for safety certification documentation.
Solution
We built dedicated assembly and harness lines with automated conformal coating, vibration stress screening, 100% HiPot testing, and complete unit traceability with certification-supporting documentation delivered with every production batch.
Outcome
Zero in-service failures across 3-year deployment. Safety certification accepted with complete manufacturing records. We retained for spare parts supply across the platform lifecycle.
0 in-service failures · certification accepted · lifecycle support retained
Ready to discuss your railway programme?
Tell us about your application and lifecycle requirements and our team responds within 24 hours.